High speed and high precision maching center
The ingenious design of bed structure can with stand the interia generated by high gravity load, firm as a rock and steady as Mount Tai. It can enhance effciency and reduce tool wear with the excellent rigidity of short nose spindle.
Three axis fast displacement can greatly reduce vibration of cutting and shorten processing time. Superior stability tool change can greatly reduce non processing time.
Using the back chip stucture to clean up the scraps greatly and do not leak oil easily.
The highly rigid bobbin supports three axis making the speed faster and accurate higher.
A non mechanical failure stop page of cutter can be restore to the original position with one key, so that improving the production efficiency.
It can decrease the probability of dysfunction to avoid hitting the cutter by the tool library dysfuction detection system.
The cutting wheel feed mode achieved the apprentice operate the machine without the risk of collision.
1.SPECIFICATION
ITEM | UNIT | SPECIFICTION | ||
WORKING TABLE | WORKING TABLE SIZE | mm | 1200*600 | |
T-SLOT（NUMBER-SIZE*DISTANCE） | mm | 5-18*120 | ||
SPINDLE SURFACE DISTANCE BETEEN WORKING TABLE | mm | 150-750 | ||
WORKING TABLE BEAR | kg | 800 | ||
SPINDLE | CONICAL PASS TYPE, INSTALL SIZE | --- | BT40 | |
SPEEDD | rpm | 10000 | ||
| DISTANCE BETWEEN SPINDLE CENTER AND SPINDLE GUIDEWAY | mm | 600 | ||
TRAVEL | X-AXIS | mm | 1000 | |
Y-AXIS | mm | 600 | ||
Z-AXIS | mm | 600 | ||
FAST MOVING SPEED | X-AXIS | m/min | 48 | |
Y-AXIS | m/min | 48 | ||
ZAXIS | m/min | 48 | ||
SCREW MODEL | X-SCREW MODEL | --- | 4012 | |
Y-SCREW MODEL | --- | 4012 | ||
Z-SCREW MODEL | --- | 4012 | ||
LINEAR GUIDEWAY | X-LINEAR GUIDEWAY | --- | 45 | |
Y-LINEAR GUIDEWAY | --- | 45 | ||
Z-LINEAR GUIDEWAY | --- | 45 | ||
| SPINDLE MOTOR | MOTO TYPE | FANUC BII12/10000SP | ||
MAXIMUM SPEED | 12000 | |||
RATED POWER | 11KW | |||
| CONNECTION WAY BETWEEN SPINDLE AND MOTOR | DIRECT CONNECTION | |||
FEEDING MOTOR |
X-AXIS | MOTO TYPE | --- | FANUC BIS22 |
MAXIMUM SPEED | r/min | 3000 | ||
RATED POWER | KW | 3.0 | ||
Y-AXIS | MOTOR TYPE | --- | FANUC BIS30/2000 | |
MAXIMUM SPEED | r/min | 3000 | ||
RATED POWER | KW | 3.0 | ||
Z-AXIS | MOTO TYPE | --- | FANUC BIS30/2000 | |
MAXIMUM SPEED | r/min | 3000 | ||
RATED POWER | KW | 3.0 | ||
CUTTING FEED SPEED RANGE X/Y/Z-AXIS | mm/min | 0-12000 | ||
AUTOMATIC TOOL CONVERSION DEVISE | STANDARD DEVISE | UNIT | 24 | |
SHANK TYPE/ CONICAL DEGREE | --- | BT40 | ||
MAXIMUM TOOL WEIGHT | kg | ||
TOOL SELECTION MODE | --- | EXCHANGE | |
CASTING SIZE | LENGTH | mm | 3500 |
WIDE | mm | 2700 | |
HIGH | mm | 2650 | |
CASTING WEIGHT | NET WEIGHT | Kg | 7500 |
GENERRAL POWER | VOLTAGE/FREQUENCY | V/Hz | AC380/50 |
VOLTAGE FLUCTUATION RANGE | --- | 20% | |
TOTAL CAPACITY OF POWER SUPPLY | KVA | 14.5 |
2.MACHINE TOOL ACCURACY STANDARD
INSPETION ITEM | DEMAND | |
POSITIONING ACCURCY | X-AXIS | JIS±0.005/300 |
Y-AXIS | JIS±0.005/300 | |
Z-AXIS | JIS±0.005/300 | |
REPEAT POSITIONING ACCURACY | X-AXIS | JIS±0.005/300 |
Y-AXIS | JIS±0.005/300 | |
Z-AXIS | JIS±0.005/300 | |
CINNECTION MODE OF THREE-AXIS MOTOR | X/Y/Z | DIRECT CONNECTION |
3.MACHINE SPECIFICATION
NAME | SPECIFICATION TYPE | BRAND |
CONTROL SYSTEM | JAPAN/ FANUC OI-MF | |
SPINDLE | BT40 | CHINA |
X-SCREW | 4012 | TAIWAN HIWIN / PMI |
Y-SCREW | 4012 | TAIWAN HIWIN / PMI |
Z-SCREW | 4012 | TAIWAN HIWIN / PMI |
X/Y-AXIS TRACK | 45 | TAIWAN HIWIN / PMI |
Z-AXIS TRACK | 45 | TAIWAN HIWIN / PMI |
BEARING | NSK SPECIAL BEARING | JAPAN THT |
SPINDLE COOLING SYSTEM | QG-02LY-1P | CHINA |
LUBRICATING DEVICE | ELECTRIC LUBRICATING PUMP | CHINA |
ELECTRICAL CABINET COOLING SYSTEM | HEAT EXCHANGE | CHINA |
GENERAL ELECTRICAL COMPONNENTS | ELECTIC RELAY; CONTACT; ELECTRONIC MANETIC VALVE; | SCHNEIDER |
TOOL | BT40-24T | |
MOBILE ELECTRONIC HAND PLUSE | 1225 | CHINA |
COOLING PUMP | 1100W | CHNA |
PROTECTION | FULL CLOSURE | CHINA |
4.MACHINE ACCESSORISE
NO | NAME | SPECIFICATION | QUANTITY | BRAND |
01 | WORKING LIGHT | LED220V-800MM-24W | 1 | CHINA |
02 | ADJUST THE SIZING BLOCK ADN SCREW | M30 | 6 | CHIAN |
03 | TRANSPORT FIXING | M18 | 4 | CHINA |
04 | ALARM | 24V | 1 | CHINA |
05 | UNLOADING KNIFE SEAT | BT40 | ||
06 | ELASTIC SHANK | BT40 | ||
07 | CABLE NOZZLE | ER32 | 7 | 4.6.8.10.12.16.20 |
08 | 6 INCH BATCH | OPEN | 1 | NORMAL |
09 | PLATEN | M16 | 1 | NORMAL |
10 | HARD DRIVER | 2G | 1 | NORMAL |
5.TECHNICAL SHEET
01 | INSTRUCTION MANUAL（MACHANIAL PART） | 1 |
02 | SYSTEM INSTRUCTION MANUAL | 1 |
03 | PROGRAM INSTRUCTION MANUAL | 1 |
04 | MACHINE TOOL QUALIFICATION MANUAL | 1 |
05 | MACHINE TOOL PACKING LIST | 1 |
06 | TOOL INSTRUCTION MANUAL | 1 |
07 | LUBRICATING PUMP INSTRUCTION MANUAL | 1 |
6.MAIN FUNCTION OF CONTROL SYSTEM
1 | CONTROL SERVO SYSTEM: FANUC OI-MF | 19 | GRAPHIC DISPLAY(2D) |
2 | SIMULTANEOUS CONTROL SYSTEM : FANUC OI-MF | 20 | TOOL LENGTH AND RADIUS COMPENSATION |
3 | ENGLISH/ METRIC UNIT INPUT | 21 | TOOL MANAGERMENT |
4 | ABSOLUTE/ INCREMENT INSTRUCTION | 22 | 64 SETS TOOL SPECIFICATION |
5 | MANU PROGRAM | 23 | REVERSE CLEARANCE COMPENSATION |
6 | 24 | SCREW PITCH ERROR CCOMPENSATION | |
7 | LINEAR DIFFRENCE COMPENSATION | 25 | |
8 | CIRCLE ARC DIFFERENCE COMPENSATION | 26 | SPINDLE STOP |
9 | POLAR DIFFERENCE COMPENSATION | 27 | WORK PIECE COORDINATE SYSTEM |
10 | HELIX COMPENSATION | 28 | 6 SETS OF SETTABLE ZERO OFFSET |
11 | RIGID TAPPING | 29 | PROGRAMMABLE ZERO SHIFT |
12 | FRAME FUNCTION(MIRROR、SCALING AND ROTATION) | 30 | SUBROUTINE CALL |
13 | PROGRAM STORAGE CAPACITY：640M(256k Byte) | 31 | GRAPH CYCLE SUPPORT |
14 | BACKGROUD EDITOR | 32 | PROCESSING AREA RESTRICTIONS |
15 | MDA MODE | 33 | ACCELERATED MUTATION LIMIT |
16 | 34 | SPARE PART TIMER | |
17 | 8.4 " COLORFUL DISPLAY | 35 | HARD/SOFT LIMIT SWITCH |
18 | CHINESE/ ENGLISH DISPLAY | 36 |
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